UPS Battery Installation Services: Ensuring Reliable Power Backup
The batteries are critical to the integrity of your UPS system. Most modern UPS systems will perform and monitor short battery tests on a regular basis, however it is also essential to maintain these systems to ensure they will operate correctly when needed.
We offer a comprehensive range of battery solutions, including the supply, installation, maintenance, and replacement of various battery types. One of the most commonly used battery options is the sealed lead acid (VRLA) battery, which typically has a design life of 5 or 10 years. Additionally, some of our VRLA batteries conform to BS6290 pt4 standards, ensuring reliable performance and longevity.
As a registered company for hazardous waste management, we have the expertise to handle the transport, proper disposal, and recycling of old batteries. Our proactive approach and deep understanding of the competitive market have positioned us as the preferred supplier and service partner. Contact us today to discuss your specific service needs and benefit from our customised solutions.
Battery System Design: Creating Efficient and Reliable Power Solutions
Factors to consider when evaluating battery options include:
- Battery requirements: Assess the desired autonomy (backup) time and determine whether sealed lead acid (VRLA), vented lead acid, plante, or nickel cadmium (NiCd) batteries are the best fit.
- Battery design life: Consider the expected lifespan of the batteries and the number of charge/discharge cycles they can handle.
- Parallel battery bank: Explore the advantages of using a parallel battery bank configuration for enhanced reliability and increased capacity.
- Room temperature conditions: Take into account the ambient temperature of the room where the batteries will be housed, as it can impact their performance and longevity.
- Battery housing type: Consider the appropriate housing type for the batteries, such as open, cladded, or enclosed racks, ensuring compatibility with UPS/battery cabinets.
- Room restrictions: Evaluate any limitations posed by the room, such as false/raised floors (which may require battery rack leg extensions), dimensions, or surface load capacity.
- Room accessibility: Assess the ease of access to the room, considering factors like straightforward entry, absence of steps, lift capacity, presence of stairs, and any other potential obstacles.
- Battery monitoring system: Implement a comprehensive battery monitoring system that continuously tracks the health and performance of the batteries.
- Individual battery string fusing and switchgear flexibility: Ensure flexibility in the configuration of individual battery string fusing and switchgear for efficient maintenance and troubleshooting.
- DC cable lengths and power losses: Account for the length of DC cables and associated power losses that may occur over long cable runs, optimising efficiency.
- Battery access for maintenance: Plan for convenient battery access to facilitate routine maintenance and servicing tasks.
Battery Installation, Replacement & Disposal: Ensuring Reliable Power and Environmentally Responsible Practices
Our dedicated battery installation and UPS battery replacement team will handle the following tasks:
- Conduct a comprehensive site survey to gain a thorough understanding of the project requirements and assess site access.
- Prepare a detailed risk assessment and method statement (RAMS) to ensure a safe and controlled installation process.
- Coordinate and arrange the delivery, positioning, and installation of new batteries, including battery racks/cabinets, in accordance with the project specifications.
- Install new DC fuses and switchgear as specified to ensure proper functionality and protection.
- Connect all batteries to the UPS system, ensuring a seamless integration and creating a complete and operational power system.
- Install a battery monitoring system as specified, enabling continuous monitoring and assessment of battery health and performance.
- If providing a UPS battery replacement service, employ a methodology that allows for the isolation and replacement of one parallel battery string at a time. This approach ensures the overall system integrity remains intact during the replacement process.
- Safely pack and remove old batteries from the site for recycling and proper disposal, adhering to hazardous waste regulations. Provide a hazardous waste disposal certificate for documentation purposes.
- Conduct a system load bank test if required, which involves discharging the batteries while closely monitoring their performance. Additionally, perform a thermal imaging survey to assess any potential thermal issues.
We prioritise safety, efficiency, and environmental responsibility throughout the entire battery installation and replacement process.
Battery Maintenance: Maximising Performance and Extending Battery Life
To ensure the longevity and reliability of UPS batteries, regular maintenance is essential. Our expert team conducts the following comprehensive checks:
- Thoroughly inspecting the batteries for any signs of swollen, distorted, or split casings, which could indicate internal issues or potential failure.
- Measuring the voltage of individual battery cells and battery strings to assess their health and performance.
- Checking for any signs of corrosion on battery terminals or connections and ensuring they are securely tightened.
- Conducting environmental checks, including monitoring room temperature and assessing cleanliness to create optimal battery operating conditions.
- Performing a battery discharge test using either the UPS front panel or a system load bank to evaluate battery performance under simulated real-world conditions.
- Conducting impedance testing on each battery block to assess its internal resistance, which can indicate the overall health and potential lifespan of the battery.
By conducting these thorough checks, we can proactively identify and address any weak or faulty battery blocks, allowing for timely maintenance or replacement to prevent potential disruptions or failures.
Contact us now for your battery needs.
